I feel pretty confident in my clean energy
background - I've seen solar installations, innovative cleantech solutions and
closely followed political and economic support in the industry. Although there
are multiple hydroelectric plants within minutes from my hoe in Boise, Idaho, I
have never seen a hydroelectric plant up close and personal. Prior to our visit
to the Henry Borden Plant, administered by the Metropolitan Enterprise of Water and Energy (emae), I expected there to be lots of flowing water and a large dam in
open space, with turbines at the base. Furthermore, while I contemplated the
environmental and social effects of a major dam, I neglected to consider the
political and economic implications of such a plant.
When we first arrived to Henry Borden, sleep
eyed and engrossed in the scenery, we were brought to a room depicting the
plant’s historic beginnings. There, we learned of the two large sections – the
external and the underground plants—both stemming from the 720-meter high
falls. Pipeline and pumps have redirected the Cubatão river to create a
high-pressure water source into the plant, with an escape channel on the other
end of the plant. Pelton turbines, one of the
most efficient systems, drive the generators, requiring significantly less water
consumption. The engineer informed us that the only loss of energy occurs during the conversion from mechanical to electrical energy. While the underground plant contains about six
units, the older, external facilities consist of eight generators. General Electric (GE) constructed the first
external unit in 1926, with another unit added on in 1950. Together, the
sections are able to generate 900 megawatts (MW) of energy, with a rate of over
150 m3/s. Scaled models of the underground and external Pelton
systems were also carefully explained to us, one of the first pieces of
evidence surrounding Henry Borden’s attempt to preserve history.
Rather than jump into the
mechanics and numbers surrounding these systems (I will not pretend I am a
mechanical engineer), I will instead focus on the progression of our visit and
the takeaways I left with. First, decked out in safety gear (see below), we
explored the eight, horizontal units that operate at 360 rotations per minutes
(rpm) and have an installed capacity of over 462 MW. The antique plaques
depicting data for the machines and the GE logos plastered on each unit
immediately intrigued me. From there, we ventured through the machine room and
viewed the command systems for each unit. A gallery displayed old equipment and
pictures depicting the construction and historic beginnings of the plant. Next,
we entered the general control room, portraying the mix of modern and manual
systems, which monitored both plants and the transmission lines. Last, we
entered the tunnels to view the underground units and their transformers. These
six units were vertical, generating 450 rpm.
Over the course of the walk
from the external facilities to the underground hydro systems, I had time to
consider the political and economic situation surrounding the plant. This
hydropower plant was key to the industrial development of the surround area and
state. The cheap energy power led to an influx of industrial plants in the area, unfortunately giving Cubatão the infamous reputation as the most polluted place in the world. Furthermore, the explosion of a bomb on the site during the Revolution of 1932 brought brief fame to the plant. Newspaper clippings are hung depicting the historical significance of the hydropower plant, such as the addition of the cable car to allow workers go provide maintenance on equipment. This excursion differed vastly from the CPFL visit, allowing us to feel as if we had briefly gone back in time to the 1920s, when hydropower was a generally new phenomenon. It reminds us that humans have been using water as a source of energy since the dawn of mankind and brings to light the high energy potential from this alternative energy.
The view during the drive into Cubatão
A scaled model of the Pelton hydraulic system
One of the external units
The control system for one of the external units
The group!!!





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